Highlights from the 2014 LA Auto Show

Zircotec

The Zircotec anti-stick coating being applied

In the last two years, UK coatings specialist Zircotec has helped 10 of the 12 Formula One teams to protect their composite diffusers from exhaust gasses via the use of ceramic coatings. To do so, it created a coating that allows composites to function in temperatures above their melting point! This year, its engineers have been busy on a new challenge, as debris from tires has been causing build-up on aerodynamic surfaces which has been reducing down-force.  Read More

Zircotec tested their thermal coating for street use using a Triumph Tiger 1050

Nothing ruins a motorcycle trip like the smell of burning nylon and the sight of your possessions scattered across the highway. Soft-sided panniers are great when you want to pack some gear for a weekend getaway, but they’re not so great if they come into contact with your bike’s hot exhaust pipe. By applying a Zircotec ceramic coating to your bike’s exhaust system, the manufacturer says you can get rid of the heat shields and protect your panniers (and passenger!) from heat damage.  Read More

First-ever flexible ceramic heat shield material

Take note of the name ZircoFlex, because it will most likely, in our not-so-humble opinion, immediately become part of the lexicon and bag of tricks of every automotive, marine, aerospace and industrial manufacturer, fabricator, constructor, inventor and race engineer on the planet. We've previously written about Zircotec’s plasma sprayed ThermoHold coatings, which when applied to the surface of metallic and composite components can reduce surface temperatures by up to 33 percent. Until now, the process has had two major limitations being the need to treat parts directly using 14000ºK plasma sprays and the natural brittleness of ceramic coatings which has limited their use up to rigid substrates. Patent-pending ZircoFlex™ is a flexible ceramic heat shield material that will be available in a roll, offering a low-cost, easy-to-apply solution to the thermal protection of vital engine components. The product is set to revolutionise the use of ceramic materials for heat protection in a wide range of applications.  Read More

Zircotec's heat resistant Zircon-based ceramic coating

June 4, 2007 We've spoken previously about the amazing heatproofing properties of Zircotec's ceramic thermal coating. Extremely heat resistant, the coating has been put to use by several Formula One teams to move heat out of the engine bays of their race cars. Now it seems this highly effective spray-on coating could have a part to play in emissions reduction and assisting engine manufacturers in meeting the strict Euro 5 emissions standards while contributing to power increases.  Read More

Spray-on ceramic coating dramatically reduces external temperatures

December 19, 2006 A high-technology ceramic coating originally developed for the nuclear industry and already used by five Formula One teams is now available for automotive applications. Applied to the exhaust manifold using a high-temperature plasma spray, the Zircotec coating greatly reduces the release of heat, helping to protect the finish of the manifold, the engine and other components in the engine bay. The coating can also be applied to turbo housings, cam covers, heat shields and other metal components. Testing by race teams has shown a reduction in under-bonnet temperature of up to 25ºC and power improvements, from the lower air induction temperatures, of up to six percent. One motorcycle racing team that employed the system used a laser-guided thermometer and found that while the exhaust can have an internal temperature of around 150 degrees Centigrade, the outside temperate can be low enough for the exhaust pipe to be removed WITHOUT using gloves.  Read More

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