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Clog-free inkjet printer nozzle inspired by the human eye

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July 16, 2012

The clog-free inkjet printer nozzle uses a droplet of oil to prevent the ink from drying o...

The clog-free inkjet printer nozzle uses a droplet of oil to prevent the ink from drying out

There was a time not so long ago that my inkjet printer saw a lot of action. Nowadays, however, it can sit idle for weeks or even months before being called into service. But when it is called upon, the long break between print jobs means the print heads are usually clogged and an ink-wasting head clean needs to be performed. Taking inspiration from the human eye, researchers at the University of Missouri (MU) have developed a print nozzle that prevents the ink inside from drying out when not in use.

To keep the surface of our eyeballs moist, our eyelids spread a film of oil that prevents a thin layer of tears from evaporating. Recognizing that the same principle could be used to keep ink from drying out in the print nozzle opening, Jae Wan Kwon, associate professor in the College of Engineering, and MU engineering student Riberet Almeida, developed a system that uses a droplet of oil to block air from getting to the ink in the nozzle and drying it out.

Because mechanical shutters like eyelids would not work at the small scale of the inkjet nozzle, as the droplet would stay in place thanks to surface tension, Kwon’s system uses an electric field to move the droplet of oil in and out of place.

Kwon says his technology could be adapted for use in other devices in which the material being sprayed through the nozzle is even more valuable and expensive than ink – hard as that may be to believe, such substances do exist.

“Other printing devices use similar mechanisms to ink jet printers,” Kwon said. “Adapting the clog-free nozzle to these machines could save businesses and researchers thousands of dollars in wasted materials. For example, biological tissue printers, which may someday be capable of fabricating replacement organs, squirt out living cells to form biological structures. Those cells are so expensive that researchers often find it cheaper to replace the nozzles rather than waste the cells. Clog-free nozzles would eliminate the costly replacements.”

Rapid prototyping systems are another potential application suggested by Kwon for the technology. These devices emit streams of liquid plastic through nozzles like those on an ink jet printer, but the thick, sticky liquid can clog quite easily. This means that the whole nozzle, which can cost thousands of dollars, will often have to be replaced.

“The nozzle cover we invented was inspired by the human eye,” said Kwon. “The eye and an ink jet nozzle have a common problem: they must not be allowed to dry while, simultaneously, they must open. We used biomimicry, the imitation of nature, to solve human problems.”

The video below shows a microscopic view of the nozzle operating.

Source: University of Missouri

About the Author
Darren Quick Darren's love of technology started in primary school with a Nintendo Game & Watch Donkey Kong (still functioning) and a Commodore VIC 20 computer (not still functioning). In high school he upgraded to a 286 PC, and he's been following Moore's law ever since. This love of technology continued through a number of university courses and crappy jobs until 2008, when his interests found a home at Gizmag.   All articles by Darren Quick
2 Comments

printer companies and their aftermarket counterparts make their money selling ink. There's no incentive for a manufacturer to reduce the volume of ink wasted during the cleaning process. It's great that there's other applications.

fred_dot_u
17th July, 2012 @ 09:56 am PDT

It would be cynical to say that there is no financial incentive for a company to improve product efficiency. Nevertheless, consumer money tends to flow to whatever company satisfies consumer demand, so as soon as consumers start to demand clog-free printing and clog-free nozzles, any prudent business person may be able to identify the opportunity.

This is the point where it becomes a business decision, because you can bet that this new technology will not come for free and courts are quite happy to reward inventors with legal monopolies on their inventions for up to 20 years -- that's what a patent is -- and the inventor is probably more interested in maximizing his/her own immediate personal profit than helping the world save ink. The business person may not be able to take advantage of the original product-improvement invention because it is made cost prohibitive by the inventor. Yet, they might be able to invent an alternative.

The fact is, all of these monopoly-supporting patents wind up expiring eventually, then every business person in the world has free (unencumbered) access to all of that technology, as they see fit to exploit it.

Grunchy
17th July, 2012 @ 11:24 am PDT
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